other
  • Electroplating Water Cooled Chiller Or Electroplating Air Cooled Chillers? Mar 17, 2025
    In the electroplating industry, maintaining a stable and appropriate temperature is crucial for the quality of the plating process. This is where the choice between water cooled chillers and air cooled chillers becomes a significant decision. Let's explore the pros and cons of each to help you make an informed choice for your electroplating operations.​   Cooling Efficiency​ Electroplating water cooled chillers generally offer higher cooling efficiency. Water has a much higher heat - transfer coefficient compared to air. In an electroplating plant, where large amounts of heat need to be dissipated quickly, a electroplating water chiller can transfer heat more effectively. For example, in a large - scale electroplating production line with high volume plating tanks, a electroplating water cooled chiller can rapidly cool the plating solution, ensuring a consistent temperature. This is essential for achieving uniform plating thickness and high quality finishes.​   On the other hand, electroplating air chillers rely on air to dissipate heat. While they are suitable for some applications, their cooling efficiency is relatively lower. The heat transfer in air cooled systems is slower, which may not be sufficient for high heat load electroplating processes. However, for smaller electroplating shops with lower heat generation, an electroplating air cooled chiller might be adequate.​   Installation and Space Requirements​ Air cooled chillers are more straightforward to install. They do not require a complex water cooling tower or a dedicated water supply system. This makes them an attractive option for facilities where space is limited or where the installation of a water cooling infrastructure is not feasible. For instance, in a compact electroplating workshop located in an urban area with restricted space, an electroplating air cooled chiller can be easily placed on the floor, saving valuable floor space.​   Water cooled chillers, in contrast, need a cooling tower and a network of pipes for water circulation. The installation of these components requires more space and careful planning. The cooling tower needs to be placed in an area with good air circulation, which may not always be available in some electroplating facilities. Additionally, the plumbing work for the water cooled system can be more complex and time consuming.​   Energy Consumption​ Electroplating coating water cooled chillers tend to consume less energy in the long run, especially in large scale operations. Their higher cooling efficiency means that they can achieve the same cooling effect with less power input compared to electroplating coating air cooled chillers. In an electroplating factory that operates around the clock, the energy savings from using a plating water cooled chiller can be significant over time.​   Air cooled chillers, due to their lower efficiency, generally consume more energy. The fans used to dissipate heat in air cooled systems require continuous power, and this can add up to a substantial energy cost, especially for high duty electroplating processes. However, for intermittent or low load electroplating operations, the energy consumption difference may not be as pronounced.​   Maintenance​ Air cooled chillers are relatively easier to maintain. They have fewer components compared to water cooled systems. The main maintenance tasks involve cleaning the air filters and checking the fan motors. In an electroplating environment, where there may be contaminants in the air, regular filter cleaning can ensure optimal performance.​   Water cooled chillers, on the other hand, require more extensive maintenance. The cooling tower needs to be cleaned regularly to prevent the build up of scale and algae. The water treatment system, which is essential for preventing corrosion in the pipes and the chiller itself, also needs to be monitored and maintained. In an electroplating facility, where the water used in the cooling system may come into contact with various chemicals, proper water treatment becomes even more critical.​   Cost​ In terms of initial cost, air cooled chillers are often more affordable. Their simpler design and lack of a need for a complex water - cooling infrastructure result in lower purchase and installation costs. This makes them an attractive option for small to medium sized electroplating businesses with budget constraints.​   Water cooled chillers, while more expensive to purchase and install initially, can offer long term cost savings due to their lower energy consumption and higher cooling efficiency. For large scale electroplating operations with high heat load requirements, the investment in a water cooled chiller may be well worth it in the long run.​   In conclusion, the choice between a water cooled and an air cooled chiller in the electroplating industry depends on several factors, including the scale of the operation, available space, energy costs, and maintenance capabilities. For large scale, high heat load electroplating plants, a water cooled chiller may be the better choice despite its higher initial cost. However, for smaller facilities with limited space and lower heat load requirements, an air cooled chiller can provide a cost effective and convenient solution.   Choose Hengde, Choose Perfect Electroplating Chillers!
  • The Differences Between Oil Mold Temperature Machines and Water Mold Temperature Machines Mar 10, 2025
    Hengde Company, a leading player in the industrial mold temperature control field, has been dedicated to the research, development, production, and sales of mold temperature controller machines for many years. With advanced technology, strict quality control, and a comprehensive after - sales service system, Hengde's mold temperature controller machines have established an excellent reputation in the market. Our products are widely applied in various industrial production scenarios, providing reliable support for the efficient production of numerous enterprises.   In the world of industrial temperature control, oil mold temperature machines and water mold temperature machines play crucial roles. Although they both serve the purpose of temperature regulation, there are significant differences between them. Understanding these differences can help industries make the right choice for their specific needs.   1. Working Principles Oil Mold Temperature Machines: These machines use heat transfer oil as the heat medium. The heating element heats the oil, and then the hot oil circulates through the system via a pump. The oil transfers its heat to the process equipment, maintaining a stable temperature. Since oil has a relatively high boiling point, it can reach higher temperatures.Such as 300℃(572℉),350℃(662℉)。   Water Mold Temperature Machines: Water is the heat transfer medium in water mold temperature machines. Electric heaters heat the water, and the heated water is pumped to the equipment that requires temperature control.    2. Applicable Scenarios Oil Mold Temperature Machines: They are suitable for applications that demand high - temperature control, such as in some plastic injection molding processes where temperatures above 100°C(212℉) are required. In the chemical industry, when dealing with reactions that occur at elevated temperatures, oil mold temperature machines can ensure accurate temperature control. They are also used in some heat - treating processes for metals.   Water Mold Temperature Machines: Ideal for applications where the required temperature is below 100°C. For example, in the food and beverage industry, water temperature machines are used to maintain the appropriate temperature for pasteurization and fermentation processes. In the pharmaceutical industry, they are used for temperature - sensitive drug production processes. In some light industrial manufacturing processes like textile dyeing, where the temperature needs to be precisely controlled within a relatively low range, water temperature machines are the go - to choice.   3. Advantages and Disadvantages Oil Mold Temperature Machines Advantages: Can achieve high temperatures, often up to 300°C(572℉) or more, making them suitable for high temperature demanding industrial processes. They have a relatively stable temperature control performance, as the oil's slow - changing physical properties contribute to less temperature fluctuation.   Disadvantages: Heat transfer oil is flammable, which poses a certain safety risk if not properly handled. The cost of heat transfer oil is relatively high, and it also needs to be replaced regularly. In addition, oil may cause environmental pollution if there are leaks.   Water Mold Temperature Machines Advantages: Water is a clean, non - flammable, and low - cost heat transfer medium. It has high heat transfer efficiency, enabling rapid heating and cooling, which can improve production efficiency. It is also environmentally friendly.   Disadvantages: Limited by the boiling point of water, it is not suitable for high - temperature applications. Water can cause corrosion to metal components over time, especially if the water quality is not well - maintained.   When you are considering choosing the right mold temperature control machine, Hengde Company's rich product line can meet your different needs for oil temperature machines and water temperature machines. Our professional technical team will provide you with comprehensive technical support and customized solutions to ensure that you obtain the mold temperature control machine that best suits your production process. Choosing Hengde's mold temperature control machines means choosing efficiency, stability, and reliability. Let's work together to help your enterprise reach new heights in production.   Choose Hengde, Choose Perfect Mold Temperature Controller!
  • How To Choose A Industrial Chiller Manufacturer? Mar 05, 2025
    In industrial production and many other fields, chillers play a crucial role. They can precisely control the temperature and ensure the stable operation of equipment. However, with a wide variety of chiller manufacturers in the market, how can you make the right choice?   1. Product Quality is the Core A high quality industrial chiller should possess efficient cooling capacity, stable operation performance, and a long service life. This requires manufacturers to select high - quality components during the production process. Key components such as compressors, condensers, and evaporators directly affect the overall performance of the chiller. Checking whether the manufacturer has a complete quality inspection system, with every step from raw material receipt to finished product delivery being strictly controlled, is an important criterion for measuring product quality.   2. Rich Industry Experience is Crucial A manufacturer with many years of industry experience is often more proficient in handling various complex cooling requirements. Through long - term practice, they have accumulated a large amount of technical data and practical cases, and can provide personalized solutions according to the special requirements of different customers. For example, in different industries such as electronic chip manufacturing, chemical reactions, and medical equipment cooling, they have targeted chiller design and application experience.   3. Strong Technical R & D Strength With the continuous progress of science and technology, refrigeration technology is also constantly innovating. Manufacturers with a strong R & D team can keep up with industry trends and continuously introduce more energy - efficient, environmentally friendly, and intelligent chiller products. For instance, developing new refrigerant application technologies to improve cooling efficiency while reducing the impact on the environment; or adopting intelligent control systems to achieve functions such as remote monitoring and fault early warning, which is convenient for users to operate and maintain.   4. Complete After - sales Service System The purchase of a industrial chiller is just the beginning. Subsequent maintenance and technical support are equally important. A responsible manufacturer will provide responsive after - sales service. When the equipment fails, professional technicians can be quickly dispatched for repair, reducing downtime and minimizing the losses of customers. At the same time, regular equipment inspections and maintenance guidance services are also provided to extend the service life of the equipment.     Hengde Company: A Trustworthy Chiller Manufacturer Among numerous chiller manufacturers, Hengde Company stands out. Hengde Company has many years of experience in chiller R & D, production, and sales, and has established a good reputation in the industry. 1. Superior Product Quality: Hengde Company strictly controls the production process and selects components from internationally renowned brands to ensure that each chiller can operate stably and efficiently. Its products have passed a number of international quality certifications and perform outstandingly in terms of cooling effect and stability.   2. Rich Industry Application Experience: Hengde Company's chillers are widely used in multiple industries, such as laser processing, injection molding, and food processing. In response to the special needs of different industries, Hengde Company can provide customized solutions to meet the personalized requirements of customers. Such as die casting chiller, rubber processing chiller, marine chillers and etc.   3. Powerful Technical R & D Team: Hengde Company attaches great importance to technological innovation and continuously increases R & D investment. It has a R & D team composed of senior refrigeration experts and technicians. They are committed to developing new refrigeration technologies and products to enhance the performance and competitiveness of products.   4. Complete After - sales Service: Hengde Company has established a national after - sales service network to provide 24 - hour online support for customers. Whether it is equipment installation and debugging, operation training, or fault repair, Hengde Company's after - sales service team can respond quickly and provide customers with comprehensive service guarantees.     When choosing a chiller manufacturer, comprehensively considering factors such as product quality, industry experience, technical R & D strength, and after - sales service can help you make a wise choice. With its advantages in all aspects, Hengde Company is undoubtedly a reliable partner. If you are troubled by choosing a chiller manufacturer, you may as well learn about Hengde Company. I believe it will bring you a satisfactory answer.   Choose Hengde,Choose Perfect Industrial Chillers!
  • Application Of Mold Temperature Controller In Cast Film Calendering Process Feb 24, 2025
    As a leading enterprise in the field of industrial temperature control, Hengde Company has focused on the research and development, production and sales of mold temperature controllers for many years. With its advanced technology, exquisite craftsmanship and strict quality control, Hengde mold temperature controller has been widely used in many industrial fields such as cast film calendering with precise temperature control, efficient performance and reliable stability, providing a strong guarantee for enterprises to improve product quality and production efficiency.   In the cast film calendering process, the mold temperature controller (commonly called temperature control unit or TCU) plays a vital role in maintaining the precise and constant temperature of the rollers (calender) and other components involved in the process. Cast film calendering mold temperature controller, also known as cast film calendering oil heater or cast film calendering electric heating oil furnace, is a special mold temperature controller for cast film plastic thermoforming. Cast film calendering mold temperature controller is designed for PET cast film, PVC cast film, PP cast film, EVA cast film, multi-layer co-extrusion cast film production line, roller temperature control. It controls the temperature of the mold or roller to ensure that the cast film has a stable temperature environment during the thermoforming process, thereby improving product quality and production efficiency. Proper temperature control is essential to ensure the quality, thickness and surface finish of the cast film.     Role of Mold Temperature Controller in Cast Film Calendering: 1. Temperature Regulation: The mold temperature controller ensures that the calender rollers are maintained at the desired temperature, which is crucial for achieving uniform film thickness and surface properties.It prevents overheating or undercooling, which can lead to defects such as uneven surfaces, poor adhesion, or inconsistent film properties.   2. Material Flow and Cooling: The molten polymer is extruded onto the calender rollers, where it is shaped and cooled. The temperature controller ensures that the rollers are at the optimal temperature to facilitate proper material flow and cooling rates.Controlled cooling prevents warping, shrinkage, or other dimensional instabilities in the final film product.   3. Surface Finish: The temperature of the rollers directly affects the surface finish of the film. A well-controlled temperature ensures a smooth, glossy, or matte finish, depending on the desired product specifications.   Key Features of a Mold Temperature Controller in Calendering: Precision Control: Ability to maintain temperatures within a tight tolerance range (±1°C or better). Heating and Cooling Capabilities: Equipped with both heating and cooling systems to adjust temperatures as needed. Flow Rate Control: Ensures proper circulation of the heat transfer fluid (e.g., water, oil) through the rollers. User Interface: Digital controls and displays for easy monitoring and adjustment of temperature settings. Safety Features: Overheating protection, alarms, and emergency shutdown systems. Temperature range: room temperature to 300°C, meeting the different temperature requirements in the production process of cast film. Temperature control accuracy: pid±1℃, ensuring the accuracy and stability of temperature control. Output selection: contactor/solid-state relay/thyristor, select the appropriate output mode according to production needs. Power selection: 6-360KW (power can be customized) to meet the needs of production lines of different scales.   Applications in Cast Film Calendering: Polymer Films: Used in the production of PVC, PET, PP, PE, and other polymer films. Packaging Materials: For food packaging, industrial films, and laminates. Decorative Films: For surfaces, wallpapers, and automotive interiors.   When a plastic film manufacturer was producing cast polypropylene (CPP) film, the original temperature control equipment was not accurate enough, resulting in uneven film thickness, surface streaks and other quality problems, and a high defective rate. After the company introduced the Hengde mold temperature controller, the mold temperature controller accurately controlled the temperature of the extruder, die head and calender roller. The temperature fluctuation of the extruder barrel was controlled within ±1℃, the temperature deviation of each area of ​​the die head did not exceed ±0.5℃, and the surface temperature uniformity of the calender roller was significantly improved. After a period of production practice, the thickness deviation of the film was reduced from the original ±5% to within ±2%, the surface quality was significantly improved, the defective rate was reduced from 10% to less than 3%, and the market competitiveness of the product was greatly improved.    In summary, the mold temperature controller is a vital component in the cast film calendering process, ensuring precise temperature management for optimal film production. Proper selection and operation of the temperature control system are key to achieving high-quality film products.   Choose Hengde,Choose Perfect Mold Temperature Controller!
  • Application Industries Of Explosion-proof Mold Temperature Controller Feb 21, 2025
    Hengde Company, a renowned enterprise with years of in - depth experience in the temperature control equipment field, has developed and produced explosion - proof mold temperature controllers that play a crucial role in multiple industries. These products are backed by advanced technology and reliable quality. Here are some common scenarios where explosion-proof mold temperature controllers are utilized:   Chemical Industry Reaction Kettle Temperature Control: In chemical production, various chemical reactions occur in reaction kettles, involving flammable and explosive chemicals, such as hydrocarbon reactions in petrochemicals and nitration reactions in fine chemicals. Hengde's explosion - proof mold temperature controllers adopt multiple explosion-proof technologies and feature a highly precise temperature control system. They can accurately control the temperature of the reaction kettle, ensuring that the reaction proceeds within a safe temperature range and preventing explosions caused by temperature runaway. In addition, mold temperature controllers are also used in material drying, distillation, and rectification processes in the chemical industry.   Many large - scale chemical enterprises have significantly enhanced production safety and reaction efficiency after adopting Hengde's explosion - proof mold temperature controllers.A large - scale petrochemical enterprise commented: "Since the introduction of Hengde's explosion - proof mold temperature controller, the temperature control accuracy of our reaction kettles has reached an unprecedented level. The potential safety hazards in the production process have been greatly reduced, and both production output and product quality have improved significantly. We truly feel at ease with Hengde's products."   Pharmaceutical Industry Drug Synthesis: Drug synthesis reactions have strict temperature requirements, and some of the chemical raw materials or intermediates used in the synthesis process are flammable and explosive, such as some compounds containing nitro and amino groups. With its in - depth understanding of pharmaceutical processes, Hengde Company's explosion - proof mold temperature controllers can accurately control the temperature, ensuring the smooth progress of the synthesis reaction and production safety. Many well - known pharmaceutical companies have chosen Hengde's products to provide stable and reliable temperature control support for drug research and production.   Rubber Industry Rubber Vulcanization: The rubber vulcanization process requires precise control of temperature and time to ensure the performance of rubber products. The vulcanization workshop contains a large amount of rubber raw materials and additives, some of which are flammable and explosive. Hengde's explosion - proof mold temperature controllers can safely provide the required heat during the vulcanization process, ensuring the vulcanization effect. Many rubber production enterprises have reported that the product defect rate has decreased significantly after using Hengde's explosion - proof mold temperature controllers. A rubber tire manufacturing enterprise feedback: "After using Hengde's explosion - proof mold temperature controller for rubber vulcanization, the product defect rate has dropped from the original 8% to 3%, greatly improving our production efficiency, and the product quality has become more stable." Rubber Mixing: In the rubber mixing process, to evenly disperse various compounding agents in the rubber, the temperature of the mixing equipment needs to be controlled. During the mixing process, potential hazards such as static electricity may occur. Hengde's explosion - proof mold temperature controllers are equipped with professional static elimination devices, which can effectively avoid fire or explosion accidents caused by static electricity and ensure the continuity of production.   New Energy Industry Lithium - ion Battery Production: In the processes of lithium - ion battery anode and cathode material preparation and battery assembly, flammable and explosive organic solvents and chemicals are used. For example, in the production of lithium - ion battery anode materials, Hengde's explosion - proof oil - circulation mold temperature controllers can provide precise temperature control, ensuring that the chemical reactions in the reaction kettles occur at a safe temperature and improving the performance of the anode materials, helping new energy enterprises enhance their product competitiveness.   A new energy battery production enterprise commented: "Hengde's explosion - proof oil - circulation mold temperature controller has been of great help to our lithium - ion battery anode material production. The product performance has been significantly improved, making our products more competitive in the market."   Other Industries Printing and Dyeing Industry: In the processes of dye processing and fabric heating, some dyes and organic solvents are flammable and explosive. Hengde's explosion - proof mold temperature controllers are used to control the temperature, which can improve the dyeing quality and production efficiency while avoiding safety accidents, bringing a more stable production environment to printing and dyeing enterprises.   Electronics Industry: In the production of some electronic products, such as chip manufacturing and circuit board soldering, the processes need to be carried out at specific temperatures, and the production environment may contain flammable and explosive gases or dust. Hengde's explosion - proof mold temperature controllers can provide stable temperature control, ensuring the safety of the production process and product quality, and are favored by many electronic manufacturing enterprises.   Laboratories with Special Requirements: Laboratories such as petrochemical laboratories and explosive research laboratories may handle flammable and explosive samples or conduct related experiments. Hengde's explosion - proof mold temperature controllers can be used to control the temperature of experimental equipment, ensuring the safe progress of experiments and providing safe and reliable temperature control solutions for scientific researchers.   When you are looking for a reliable explosion-proof mold temperature controller, Hengde Company is undoubtedly your best choice. With years of industry experience, advanced technology, reliable quality, and a good reputation among numerous customers, Hengde stands out in the field of explosion-proof mold temperature controllers. Choosing Hengde means choosing safety, efficiency, and quality. Hengde will escort your production and scientific research work.   Choose Hengde,Choose Perfect Mold Temperature Controller!
  • Strategies for Enterprises to Control Chiller Procurement Costs Feb 16, 2025
    In the current market environment, with the continuous expansion of the chiller/refrigerator market, numerous small and micro chiller manufacturers have emerged. However, some of these manufacturers are limited by their scale and R & D and production capabilities, resulting in poor overall quality of the chillers they produce. These chillers often fail to meet the actual needs of enterprises, manifested in issues such as insufficient cooling capacity, frequent equipment malfunctions, high maintenance costs, and lack of after - sales support.   For enterprises making their first chiller purchase, it is crucial to clarify their procurement goals and understand the industry situation. They should strive to obtain chillers with high cost - effectiveness at the lowest possible budget. Based on years of experience in serving customers, Hengde offers the following strategies for enterprises in the industry to control chiller procurement costs.   I. Look Beyond Price: Focus on Cost - Effectiveness Cost - effectiveness is also a key consideration in the procurement of industrial equipment. Although price to some extent reflects product quality, a high price does not necessarily mean high value. When enterprises purchase chillers, they need to carefully review the price plans and component configuration lists provided by suppliers. Take the chiller compressor as an example. In addition to paying attention to its configuration and industry ranking, the overall supporting scheme of the entire unit should be comprehensively considered. Even if the compressor has excellent configuration, if inferior materials are used for the water pump and condenser, the overall scheme may seem high - end and expensive, but in actual use, it may still cause many problems. Therefore, enterprises should make professional selections based on their actual needs and pursue the maximum cost - effectiveness.   II. Attach Importance to the Selection of Key Components such as Compressors As the core component of a chiller unit, the compressor's performance directly affects the operation of the unit. Improper selection may lead to problems such as unstable cooling and excessive noise, seriously disrupting enterprise production. Some chiller manufacturers use inferior or refurbished products for key components like compressors to reduce costs. This not only reduces the unit's efficiency but also significantly increases energy consumption. Hengde brand chillers always adhere to the principle of quality first. They use high - quality imported brand compressors such as Bitzer, Panasonic, and Hanbell, and are equipped with electronic control systems from well - known brands like Siemens, ensuring the quality of core components from the source.   III. Customize Procurement Plans Based on the Enterprise's Actual Situation Currently, chillers are developing towards personalization and non - standardization. Enterprises should select chillers based on environmental factors such as climate, temperature, humidity, and dust in the region where they are located. For example, when purchasing in arid regions, local special climate conditions need to be fully considered. In addition, the operating environment is also an important consideration. For chillers operating in a humid environment, products with stainless - steel shells can be preferentially selected; for scenarios with special working medium requirements, evaporators and condensers with anti - corrosion functions should be used. Through customized selection, enterprises can obtain chiller equipment that best meets their needs.   In conclusion, when enterprises purchase chillers, they should comprehensively consider multiple factors such as cost - effectiveness, the quality of core components, regional environment, and usage scenarios. Hengde suggests that enterprises fully compare the plans of different suppliers during the procurement process, make decisions based on their actual situation, and actively communicate with industry experts to obtain the optimal industrial chiller solution.   Choose Hengde, Choose Perfect Chillers!
  • Application of mold temperature controller in plastic products Feb 07, 2025
    Mold temperature controller, that is, mold temperature control machine, plays a vital role in the production process of plastic products. It ensures the fluidity and cooling speed of plastic materials during the molding process by accurately adjusting the temperature of the mold, thereby improving the quality and production efficiency of the product. Whether it is injection molding, extrusion or blow molding, mold temperature controllers are widely used in the manufacture of various plastic products, and their application fields are wide and diverse. The following are the application industries of mold temperature controllers for plastic product production:   1. Injection molding: Mold temperature controllers can accurately control the mold temperature and are used for temperature control of various plastic injection molds. In injection molding, the mold temperature controller maintains a constant temperature of the mold to prevent surface defects, shrinkage and deformation of the product, ensure uniform flow and rapid solidification of the plastic in the mold, improve the surface quality of the product, and reduce the scrap rate. In the extrusion and blow molding process, the mold temperature controller also ensures the dimensional stability and surface finish of the product through precise temperature control.   2. Die casting: In the die casting process, the mold temperature controller is used to control the temperature of the die casting mold to ensure that the plastic material can smoothly fill the mold under high pressure. Through precise temperature control, the precision and consistency of die-cast products can be improved.   3. Rubber products: Mold temperature controllers are equally important in the production of rubber products. Such as rubber tires and rollers. They are used to control the temperature of rubber materials during processing to ensure the plasticity and fluidity of rubber. Through mold temperature controllers, the production process of rubber products can be optimized, and product quality and production efficiency can be improved.   4. Chemical reactors: In the production process of some chemical products, the temperature in the reactor needs to be precisely controlled. The mold temperature controller can provide a stable temperature environment to ensure the smooth progress of chemical reactions.   5. Biopharmaceutical field: Although this is not a direct plastic product production, the application of high and low temperature cycle temperature control integrated machine in the field of biopharmaceuticals also demonstrates the wide applicability of temperature control technology. This equipment provides precise temperature control in the process of drug research and development and production, ensuring the quality and output of drugs.   6. PVC sheet roller temperature control: In the production of PVC sheets, mold temperature controllers are used as oil heaters to accurately control the temperature of rollers to ensure the uniformity and quality of PVC sheets.   In general, mold temperature controllers play an irreplaceable role in the production of plastic products. From injection molding, die casting to the production of rubber products, to the chemical and biopharmaceutical fields, they are widely used and important. Through precise temperature control, mold temperature controllers can optimize production processes, improve product quality and production efficiency.   Hengde Electrical Equipment Co., Ltd. (www.hengdechiller.com) has rich experience in the research and development and manufacturing of mold temperature controllers. The high-quality mold temperature controllers it produces have the following advantages: Accurate temperature control: using PID temperature controller, touch storage, automatic calculation, the accuracy can be controlled within ±1℃, and the energy saving effect is significant. Efficient heating system: two sets of electric heating tubes are configured internally, which can be used separately or in combination, with rapid heating and cooling and stable temperature. High-quality material selection: the electric heater is made of stainless steel to ensure the durability and safety of the equipment. Complete safety protection: equipped with comprehensive safety protection and fault indication system to ensure the reliable operation of the equipment.   Choose Hengde, Choose Perfect Mold Temperature Controllers!
  • Choosing Between Air Cooled and Water Cooled Chillers: Which One is Right for You? Jan 20, 2025
    When it comes to purchasing an industrial chiller, one of the most important decisions you'll face is whether to go with an air cooled chiller or a water cooled chiller. Both options offer effective cooling solutions, but each comes with its own set of advantages and limitations depending on your specific needs, operational environment, and budget. In this blog, we’ll break down the differences between these two types of chillers and help you determine which one is best suited for your business.   What Are Air Cooled and Water Cooled Chillers? Before diving into the pros and cons, it’s important to understand the basic differences between air cooled and water cooled chillers. Air Cooled Chillers: These chillers use the surrounding air to dissipate heat. The condenser is equipped with fans that blow air through the condenser coils to cool down the refrigerant. Water Cooled Chillers: These units use water to absorb and carry away heat from the refrigerant. A cooling tower, often placed outside the building, circulates water to absorb heat and releases it into the atmosphere.   1. Installation and Space Considerations Air Cooled Chillers are generally easier and quicker to install. Since they rely on air for cooling, there's no need for external cooling towers or additional water treatment systems. This makes them an ideal choice for businesses that may have limited space or those that need a more flexible, less complex installation process. They are perfect for smaller facilities or those located in areas where space is limited. On the other hand, Water Cooled Chillers require additional infrastructure, including a cooling tower and water circulation systems. This means they take up more space and may require more time and cost to install. They are typically used in larger operations or facilities with more space available for the required systems.   2. Energy Efficiency When it comes to energy consumption, Water Cooled Chillers generally perform better in larger applications or facilities that require consistent and reliable cooling. They are more energy-efficient in the long run because they tend to operate at a lower temperature, which can reduce overall energy usage. Water’s higher thermal conductivity allows it to absorb more heat, making these chillers better suited for high-capacity cooling needs. However, Air Cooled Chillers can be a more cost-effective solution for smaller systems or applications with less demanding cooling requirements. While they might consume more energy than their water cooled counterparts under heavy loads, they are typically sufficient for moderate cooling needs and may result in lower initial installation costs.   3. Maintenance and Operation Costs Air Cooled Chillers are generally easier to maintain because they do not have the additional components of a cooling tower or water circulation systems. Maintenance tends to be simpler, with fewer parts to inspect and clean. However, because they rely on outdoor air for cooling, they can accumulate dirt and debris, which might require more frequent cleaning of the condenser coils. Water Cooled Chillers require more regular maintenance, especially for the cooling tower, water pumps, and pipes. Additionally, you need to keep an eye on water quality, as scaling, corrosion, and bacteria growth can develop in the system if not treated properly. While maintenance costs can be higher, the overall lifespan and efficiency of water cooled systems can make them more cost-effective in larger, industrial applications.   4. Environmental Impact and Noise Air Cooled Chillers tend to be more environmentally friendly in terms of water consumption since they don’t rely on large amounts of water for cooling. However, they can generate more noise due to the fans used to circulate air through the condenser. This can be a concern in noise-sensitive areas or in places where sound regulations are strict. Water Cooled Chillers, on the other hand, tend to operate more quietly, but they require a constant supply of water, which can be a concern in regions with water shortages or strict water usage regulations. Moreover, the energy consumption of water cooled chillers can indirectly contribute to environmental impact, especially in regions where electricity comes from non-renewable sources.   5. Best Use Cases Air Cooled Chillers are a great choice for: Small to medium-sized operations. Facilities with limited space or where water use is a concern. Locations where installation speed and simplicity are critical. Situations where quieter operation is less important.   Water Cooled Chillers are ideal for: Large industrial applications or facilities with high cooling demands. Locations with ample water supply and space for cooling towers. Operations looking for long-term energy efficiency and higher cooling capacity. Businesses that require quieter operation and can handle the maintenance demands.   Choose an air cooled chiller if you’re operating in a smaller facility, have limited space, or need a simpler, lower-cost solution. Opt for a water cooled chiller if you need more energy efficiency, have the space for additional infrastructure, and are running a large-scale operation with heavy, continuous cooling requirements. At the end of the day, both types of chillers can provide reliable and efficient cooling solutions—it's all about choosing the one that best aligns with your business needs and operational goals.   Hope this helps guide you in your decision-making process! If you need more details or personalized advice, feel free to contact us at Hengde company for expert recommendations on the best chiller systems for your business.
  • How to choose a mold temperature controller manufacturer? Jan 15, 2025
    When choosing a mold temperature controller manufacturer, you can consider the following aspects:   1. Manufacturer's credibility and reputation Choosing a mold temperature controller manufacturer with good credibility and reputation is an important guarantee to ensure product quality and after-sales service. Old mold temperature controller manufacturers with a certain history and experience can usually provide more stable and reliable mold temperature controller products. You can also consult professionals or companies in the industry to understand the credibility of the manufacturer. Of course, you can also learn about other users' online reviews and usage feedback through social media, industry forums and other channels to make a more informed choice. Hengde was established in 2010 and has 15 years of experience in the mold temperature controller industry. It is trustworthy. Welcome to follow Hengde's social media accounts, such as Facebook, LinkedIn, Twitter, YouTube, etc., to learn about Hengde's positive feedback from customers.   2. Technology R&D and innovation capabilities Innovation and improvement of mold temperature controller technology are crucial to improving production efficiency and product quality. Understand whether the manufacturer has independent R&D capabilities, a professional team of engineers, and their patents and innovations in the field of mold temperature controllers. These factors will determine whether the manufacturer can provide high-quality and high-efficiency mold temperature controller products that meet industry needs. Hengde Company has its own R&D team and has obtained 8 patent certificates and 3 intellectual property rights.   ‌3. Product quality and performance ‌ The quality and performance of the mold temperature controller are directly related to the stability of the production process and the quality of the product. Pay attention to the manufacturer's quality management system, production process, product testing methods and quality assurance measures to ensure that the purchased mold temperature controller has stable and reliable performance, durability and safety. Hengde mold temperature controllers are of high quality and have passed ISO9001, CE, SGS and other certificates.   ‌4. After-sales service and technical support ‌ After-sales service and technical support are also very important when choosing a mold temperature controller manufacturer. Ensure that the manufacturer can provide timely and efficient technical support and can quickly respond to and solve customer problems during use. Hengde Company has a complete pre-sales and after-sales system. 24-hour uninterrupted customer service, free pre-sales consultation, technical training and operation training, etc., according to the actual needs of customers, door-to-door service can also be provided, on-site guidance of the installation and commissioning of mold temperature controller equipment, so that your products are worry-free.   ‌5. Main business and experience‌ Choosing a manufacturer whose main business is mold temperature controller, usually its quality and service will be more guaranteed. Find out whether the manufacturer strictly implements international quality system standards, and pay attention to whether its product line covers a variety of types of mold temperature controller equipment. Hengde Company has various models of water mold temperature machines and oil mold temperature machines, with hundreds of product models. Different types of mold temperature controllers are produced for different industries. For example, for industries such as chemical, oil and gas, and pharmaceuticals, their industrial occasions are often flammable and explosive. At this time, Hengde explosion-proof mold temperature controllers should be purchased. For the die-casting industry, the temperature control range needs to reach 350℃. Hengde Company specializes in producing die-casting mold temperature controllers, as well as rubber mold temperature controllers, plastic mold temperature controllers, etc.   6. Price and cost performance Compare the prices of mold temperature controllers from different manufacturers, but don't just look at the price. A price that is too low may mean that there are problems with product quality or service, while a price that is too high may exceed the budget and may not provide the value to match. It is necessary to comprehensively consider factors such as product performance, quality, and technical support to evaluate whether the price is reasonable. Comprehensively evaluate the cost performance of the mold temperature controller based on factors such as product quality, technical support, and after-sales service. For example, a manufacturer with a slightly higher price but reliable quality, perfect technical support, and timely after-sales service may have a higher cost performance from the perspective of long-term use and reducing the risk of production interruptions. You can make a simple evaluation form to score the products of different manufacturers on various factors, calculate the comprehensive cost performance score, and then choose the best manufacturer.   As a professional purchaser, which part do you value most when choosing a mold temperature controller? Welcome to discuss with us to take the mold temperature controller industry to a higher level.  Choose Hengde, Choose Perfect Mold Temperature Controllers!
  • How to choose an industrial chiller that suits your needs? Jan 06, 2025
    Choosing a chiller that suits your needs requires considering multiple factors. Here are some suggestions for purchasing a chiller:   1. Determine the cooling capacity of the chiller Determine the cooling capacity of the required chiller based on actual needs. For example, factories, hospitals, etc. have high requirements for cooling capacity and need to choose chillers with larger cooling capacity, such as 200kw chillers, 500kw chillers, 1000kw chillers, 1500kw chillers, etc.; while some small injection molding equipment need to choose chillers with smaller cooling capacity. Such as 5ton chillers, 8ton chillers, 10ton chillers, etc. If you don’t know or are not sure how big an industrial chiller to buy, you can tell the application industry, equipment flow, inlet and outlet water temperature, ambient temperature, refrigerant type, voltage and other special requirements, such as pump flow, pressure requirements, explosion-proof requirements, etc. Hengde Company will recommend an industrial chiller that suits your company’s needs based on all your requirements.   2.Consider the brand and after-sales service of the chiller  The quality and after-sales service of well-known brands of chillers are better, which can ensure the long-term and stable operation of the equipment. At the same time, you should also understand the warranty period and maintenance policy of the chiller. Hengde Company has more than 15 years of experience in the chiller industry, passed ISO9001, CE, SGS and other certificates, and obtained 8 patent certificates. At the same time, Hengde Company has a complete pre-sales and after-sales system, providing 24-hour customer service. Free pre-sales consultation, technical and operation training, and on-site guidance on the installation and commissioning of the chiller according to the actual needs of customers, so that you have no worries.   3.Consider the installation conditions of the chiller According to the place of use and environment, choose suitable chiller installation conditions, such as power supply, water source, ventilation conditions, etc. For some places with limited space or inconvenient water source, you can choose air-cooled chillers, which are easy to install and occupy a small area. For places with sufficient water source and high cooling requirements, you can choose water-cooled chillers, which generate relatively less noise during operation.   4.Consider the price of the chiller When purchasing a chiller, price is an important consideration. You need to choose a cost-effective device based on your budget and actual needs. But price is not the only factor. The cost-effectiveness of the chiller needs to be comprehensively evaluated based on product quality, technical support and after-sales service.   5. Safety performance and maintenance convenience Check whether the chiller has complete safety protection measures, such as high and low voltage protection, overload protection, leakage protection, etc. High and low voltage protection can prevent the compressor from being damaged under abnormal pressure, overload protection can prevent the motor from burning due to long-term overload, and leakage protection ensures the safety of the operator. Choose a chiller that is easy to maintain. For example, the structural design of the equipment should be easy to disassemble and overhaul, and key components (such as compressors, water pumps, etc.) should be easily accessible. At the same time, the manufacturer should provide detailed maintenance manuals and technical support to facilitate users to perform daily maintenance and troubleshooting.   In short, when purchasing an industrial chiller, you need to consider the above factors comprehensively according to your actual needs and situation and choose the equipment that suits you. At the same time, pay attention to the maintenance and care of the equipment to ensure its long-term stable operation.   Choose Hengde, Choose Perfect Industrial Chillers!
  • How to choose a mold temperature controller that matches your process requirements? Dec 30, 2024
    Mold temperature controller, also known as mold temperature machine, was originally used in the temperature control industry of injection molds. Later, with the development of the machinery industry, mold temperature controllers were used more and more widely. Now mold temperature controllers are generally divided into water mold temperature controllers and oil mold temperature controllers. If the selected mold temperature controller matches the temperature requirements of product molding, it can greatly improve the quality of the product and reduce the operating cost of the product. So how to choose a mold temperature controller that matches your process requirements?   1. Heat transfer medium: thermal oil / water. * Water mold temperature controller: Water-type mold temperature controller uses water as a heat transfer medium and is suitable for occasions where the temperature control requirement does not exceed 200°C. Its advantages are high heat transfer efficiency, environmental friendliness, and relatively low cost. * Oil mold temperature controller: Oil-type mold temperature controller uses oil as a heat transfer medium and is suitable for high-temperature occasions. The temperature control range can reach 350°C. Oil type mold temperature controllers are suitable for industries with high temperature control requirements, such as the hot pressing mold industry.   2. Cooling method: direct cooling / indirect cooling * Direct cooling: Direct cooling is suitable for applications that require rapid cooling, such as certain plastic processing processes. This method can quickly reduce the temperature of the heat transfer medium and improve production efficiency. * Indirect cooling: Indirect cooling uses a cooling circuit separated from the main circuit. It is suitable for applications that require more precise temperature control, such as precision mold processing. With an independent cooling circuit, temperature changes can be controlled more finely.   3. Temperature control range: low temperature application / high temperature application * Low temperature application: Taking the plastics industry as an example, due to its relatively low temperature requirements, water mold temperature controllers can meet the requirements. The temperature control accuracy of water temperature controllers is roughly ±1℃, which is sufficient to meet the needs of most industrial application scenarios. * High temperature application: In the case of high temperature applications, such as rubber pressing or metal casting, where high temperature control is required, oil mold temperature controllers are suitable. Oil type mold temperature controllers can not only achieve a wider temperature control range, but also perform better in thermal stability.   4. Mold size and heat capacity Large molds often require mold temperature controllers to have sufficient heating or cooling power to quickly reach and maintain the required temperature. Molds with large heat capacity require more energy during heating or cooling. For example, a large automotive parts injection mold has a much larger heat capacity than a small plastic toy mold, so a more powerful mold temperature controller needs to be selected. The heat capacity can be estimated by calculating the volume of the mold and the specific heat capacity of the material, thereby determining the appropriate mold temperature controller power.   5. Pump flow and pressure The flow of the circulation pump determines the circulation speed of the heat transfer medium (such as water or heat transfer oil) between the mold and the mold temperature controller. Insufficient flow will cause uneven mold temperature and affect product quality. Generally speaking, the flow rate is determined according to the size and complexity of the mold. For small molds, a circulation pump flow of 10-30L/min may be sufficient, while a large and complex mold may require a flow of more than 50L/min. The pressure of the mold temperature controller must be able to overcome the resistance of the pipeline and the resistance inside the mold to ensure the smooth circulation of the heat transfer medium. If the pressure is not enough, local overheating or overcooling may occur. When selecting a mold temperature controller, consider the impact of factors such as the mold's pipeline length, pipe diameter, and number of elbows on the pressure. To meet the needs of different molds.   6. Control system Hengde mold temperature controller adopts imported microcomputer control mode. According to customer requirements, PLC control and RS485 communication function can be selected to achieve automatic management.   7. Safety Check whether the mold temperature controller has perfect safety functions, such as overheat protection, leakage protection, overload protection, etc. For industrial occasions with dangerous environments such as flammable and explosive gases, steam, dust, etc., such as chemical, oil and gas, pharmaceutical and other industries, when purchasing a mold temperature controller, you also need to consider the explosion-proof function and choose Hengde's explosion-proof mold temperature controller.   8. Purchase cost / operating cost Compare the prices of mold temperature controllers of different brands and functions. Under the premise of meeting the application requirements, choose the most cost-effective mold temperature controllers. At the same time, the operating cost of the mold temperature controller, including energy consumption, maintenance costs, etc., should also be considered.   For more questions about the purchase of mold temperature controllers, please visit Hengde's website (www.hengdechiller.com). Choose Hengde, Choose Perfect Mold Temperature Controllers!
  • How To Maintenance The Industrial Chiller? Dec 25, 2024
    Industrial chillers are widely used in industrial refrigeration equipment. Their maintenance is very important to ensure their normal operation and extend their service life. The specific maintenance measures and cycles are as follows:   Daily maintenance of the industrial chillers Wipe the outer shell of the chiller regularly to check for signs of damage, deformation or corrosion. Check whether there are blockages at the inlet and outlet of the chiller, such as dust, debris, etc. If there is a blockage, it should be cleaned in time to ensure good ventilation. Check whether the pipe connection of the chiller is firm and whether there is damage, deformation, or leakage on the appearance. Especially for pipe joints, valves and other parts, ensure good sealing. If there is a problem, the pipe should be replaced in time to prevent leakage or affect the cooling effect. Check the operating status of the chiller, such as whether the compressor, water pump and fan have noise and abnormal sounds. Check the outlet water temperature and return water temperature of the chiller to ensure that the temperature is within the set range. Check the pressure of the system, including the refrigerant pressure and water pressure, to ensure smooth water circulation.   Regular maintenance of the industrial chillers For some important parts of the chiller, special attention should be paid during maintenance: 1. Condenser of the chiller The condenser of the water cooled chiller is prone to scaling, and the condenser of the air cooled chiller is prone to dust accumulation. These two factors will not only affect the heat dissipation effect of the chiller, resulting in a decrease in cooling capacity, but will also affect the increase in the power of the chiller and easily damage the compressor of the chiller. Therefore, the condenser must be cleaned regularly, and the specific maintenance time should be determined according to the actual use environment of the customer.   2. Compressor of the chiller After the compressor of the chiller has been running for 1,000 hours, check whether the compressor refrigeration oil is normal; whether the current is normal during operation; and whether there is any abnormal sound during operation.   After the machine has been used for a certain period of time, due to various factors, the pressure switch needs to be tested to see whether it can alarm high and low pressures. For the electric control box, the dust inside should be blown clean regularly, and the screws should be checked for looseness to avoid damage to the machine.   Attached is the regular maintenance schedule for common parts of Hengde chillers Item Maintenance Period Clean the condenser 3 months Check the chilled water pump 3 months Check the wires (corner insulation)  1 month Check the cooling water supply (water-cooled) 1 week Check various safety protection devices 1 month Check the operating current of the compressor and water pump 3 months   Choose Hengde, Choose Perfect Industrial Chillers!
1 2 3

A total of 3 pages

Need Help? Chat with us

leave a message
For any request of information or technical support, fill in the form. All fields marked with an asterisk (*) are required.
Submit

Home

Products

whatsApp

contact